Foundry is a factory that deals with Production via Metal Processing. It’s a beautiful process but so as Challenging in terms of Maintaining Quality as per its applications in real world. The more challenging process it is, the more systematic approach it requires to fulfill the desire of use of every casting piece. When it is matter of adapting the current flow and face challenges, CBS Software Solutions is always there to provide very best solution in terms of ERP System to smoothen the Production flow of Foundry. CBS Software Solutions has marked its unforgettable impact in foundries regarding Foundry ERP Software.
CBS Software Solutions provides Casting ERP Software solutions for Investment Casting, Sand Casting and Centrifugal Casting to smoothen flow of Casting Manufacturing Process.
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Investment Casting ERP Software
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Send Casting ERP Software
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Centrifugal Casting ERP Software
Investment Casting ERP Software
Investment Casting is a manufacturing process in which wax pattern is coated with refractory ceramic material. Once this coating material is hardened, the wax is melted out and leaves the shape or pattern of required casting piece. When metal is poured into it, it produces the required casting piece There are many phases in the production process of casting and that’s why it requires very accurate but smooth systematic approach to run the business smoothly. CBS Software Solutions provide this smooth Investment Casting ERP Software which accurately works over each phases and provide instant information as and when required. Especially in Gujarat, CBS Software Solutions has vast coverage of Investment Casting Industries, who runs the business accurately using Investment Casting ERP Software.
Modules of Investment Casting ERP Software:
Marketing
- Inquiry
- Feasibility Review
- Quotation (Generation & Revision)
- Order Conversion
- Order Regression with Regression Reasons
- Order Acceptance
- Summary Reports for each stage of Marketing
Die / Tool Management
- Die Inward Management (separate for Customer Supplied Die and Supplier Supplied Die)
- Die Order Acceptance (when Die is from Supplier )
- Die Outward Management (for Modification / Rectification (if Die is Faulty))
- Die Inspection Report
- Quick Die Status Detail (i.e. Ready to use, In Development, etc.)
- Die Delivery Challan
- Die Invoice
- Die Permanent Outward
- Die Re – inward
- Summary Reports for each stage of Die Management mentioned here
Production
- Production Planning
- SRC / TDC / PRC Generation
- Injection
- Wax Pattern Inspection Report
- Coating
- De waxing
- Pouring Planning
- Pouring
- Cutting / Knockout
- Job work In/Out Management
- RT In/Out Management
- Casting Inspection
- Casting Inspection Report
- Casting Inspection Authorization
- Final Dispatch
- Test Certificate Generation
- Invoice
- Rejection from Customer
Purchase
- Purchase Order
- Purchase Return based on Rejection after Raw Material received
- Purchase Order Short-close
- Summary Reports for each stage of Purchase Management mentioned here
Store
- Requisition of Raw Material
- Goods Receipt Note (GRN)
- Stock Management of Inwarded Raw Material
- Issue Slip for Raw Material
- Return Slip for Returnable Raw Material
- Summary Reports for each stage of Store Management mentioned here
Maintenance
- Machine
- Machine Breakdown
- Calibration
- Summary Reports for each stage of Machine maintenance
Analysis & Reporting
- Instant WIP (Work in Progress Status)
- Daily Department wise Production & Rejection Detail
- Production Analysis
- Rejection Analysis
- Die Transaction History
- Raw Material Analysis
- Raw Material Stock as on date
- Order Monitoring (Order Status- Item wise & date wise production entry)
- Order in Hand
- Order v/s Dispatch Ratio
- Yield Calculation
- Delivery Performance (Order Item wise)
- Alert on delayed Production
- Graphical Representation of Analytical Data
Key Features of Investment Casting ERP Software:
- Marketing Management from Inquiry phase to Order finalization phase
- Converted & Regretted Order Summary of Marketing Department
- Separate Die Management for Customer Supplied Dies and Supplier Supplied Dies
- Production Cycle from Work Order to Dispatch
- Planning of Production Quantity with respect to Order Quantity
- Job card Management for managing each production process parameters at standard level
- Separate Production Process Management for Sample Production and Bulk Production
- Rejection Entry facility at each Production Process
- Pending view facility at each Production Process
- Re –work Order Processing facility
- Inspection Reports for Wax Pattern Inspection, Casting Inspection, Die Inspection, Machining Inspection
- Casting In-Out Management for any required process or testing
- Casting Store management for Excess Production Storage of Casting
- Customer wise Order Analysis + Tracking
- Order Status(Pending + In Process) based on Delivery Date
- Instant WIP Status
- Department wise Status of Casting Stock Inventory in Production
- Perfect Analysis for Department wise Production & Rejection
- Inventory based on Bottom Stock & Lead Time of Individual Item as on Date
- Never Delay Production by Lack of Minor Items Unavailability
- Job card / Work Order / PRC Tracking
- Daily Production Control Management facility to achieve minimum loss in production
- Daily Production Reports of all Departments
- Summarized view of each Production Process Reports
- Summarized view of Rejections at each Production Process
- Graphical Representation of Delivery Performance, Purchase & Sales Analysis
- Delivery Challan, Test Certificate and Invoice printing at single click
- Customer Rejection Management (NCR)
Sand Casting ERP Software
Sand Casting is the process of producing casting by pouring the molten metal into the sand mold which has the desired shape to cast. Once the metal cools and solidifies, the sand part is removed and casting is produced. CBS Software Solutions has very systematic and easy to operate Sand Casting ERP Software to make Sand Casting Management works well.
Modules of Sand Casting ERP Software:
Pattern Management
- Pattern Order Acceptance (when Pattern is from Patternmaker)
- Pattern Purchase Order (To Pattern Maker)
- Pattern Inward Management (separate for Customer Supplied Pattern and Patternmaker Supplied Pattern)
- Pattern Outward Management (for Modification / Rectification (if Pattern is Faulty))
- Pattern Inspection Report
- Quick Pattern Status Detail (i.e. Ready to use, In Development, etc.)
- Pattern Delivery Challan
- Pattern Invoice
- Pattern Re – inward
- Summary Reports
Production
- Production Planning & Scheduling
- PRC Generation
- Moulding
- Moulding Inspection Report
- Pouring Planning
- Pouring
- Knockout
- Chemical Lab Sheet
- Mechanical Lab Sheet
- Job work In/Out Management (Fettling)
- Casting Inspection
- Casting Inspection Report
- Casting Inspection Authorization
- RT In/Out Management
- Final Dispatch
- Test Certificate Generation
- Invoice
- Rejection from Customer
Purchase
- Purchase Order
- Purchase Return based on Rejection after Raw Material received
- Purchase Order Short-close
- Summary Reports
Store
- Requisition of Raw Material
- Goods Receipt Note (GRN)
- Stock Management of Inwarded Raw Material
- Issue Slip for Raw Material
- Return Slip for Returnable Raw Material
- Summary Reports
Maintenance
- Machine
- Machine Preventive Maintenance
- Machine Breakdown
- Instrument
- Instrument Calibration
- Summary Reports
Analysis & Reporting
- Order Monitoring (Order Status- Item wise & date wise production entry)
- Order in Hand
- Order v/s Dispatch Ratio
- Delivery Performance (Order Item wise)
- Alert on delayed Production
- Graphical Representation of Analytical Data
- Instant WIP (Work in Progress Status)
- Daily Department wise Production & Rejection Detail
- Production Analysis
- Rejection Analysis
- Pattern Transaction History
- Raw Material Analysis
- Raw Material Stock as on date
Key Features of Sand Casting ERP Software:
- Marketing Management from Inquiry phase to Order finalization phase
- Converted & Regretted Order Summary of Marketing Department
- Separate Pattern Management for Patterns from Customers and Pattern Makers
- Production Cycle from Work Order to Dispatch
- Planning of Production Quantity with respect to Order Quantity
- Job card Management for managing each production process parameters at standard level
- Separate Production Process Management for Sample Production and Bulk Production
- Rejection Entry facility at each Production Process
- Pending view facility at each Production Process
- Re –work Order Processing facility
- Inspection Reports for Pattern Inspection, Casting Inspection, Machining Inspection
- Casting In-Out Management for any required process or testing in Fettling Department
- Casting Store management for Excess Production Storage of Casting
- Customer wise Order Analysis + Tracking
- Order Status (Pending + In Process) based on Delivery Date
- Instant WIP Status
- Department wise Status of Casting Stock Inventory in Production
- Perfect Analysis for Department wise Production & Rejection
- Inventory based on Bottom Stock & Lead Time of Individual Item as on Date
- Never Delay Production by Lack of Minor Items Unavailability
- Work Order / PRC Tracking
- Daily Production Control Management facility to achieve minimum loss in production
- Daily Production Reports of all Departments
- Summarized view of each Production Process Reports
- Summarized view of Rejections at each Production Process
- Graphical Representation of Delivery Performance, Purchase & Sales Analysis
- Delivery Challan, Test Certificate and Invoice printing at single click
- Customer Rejection Management (NCR)
Centrifugal Casting ERP Software
Centrifugal Casting is a casting process that deals with centrifugal force to create high quality cylindrical shaped components. Centrifugal Casting has ability to produce complex parts in varying sizes. It also provides excellent gain structure, improved mechanical properties and reduced porosity. CBS Software Solutions provides an excellent Centrifugal Casting ERP Software that manages all the process flows of Centrifugal Casting in single system in very effective manner.
Modules of Centrifugal Casting ERP Software:
Pattern Management
- Pattern Order Acceptance (when Pattern is from Patternmaker)
- Pattern Purchase Order (To Pattern Maker)
- Pattern Inward Management (separate for Customer Supplied Pattern and Patternmaker Supplied Pattern)
- Pattern Outward Management (for Modification / Rectification (if Pattern is Faulty))
- Pattern Inspection Report
- Quick Pattern Status Detail (i.e. Ready to use, In Development, etc.)
- Pattern Delivery Challan
- Pattern Invoice
- Pattern Re – inward
- Summary Reports
Production
- Production Planning & Scheduling
- PRC Generation
- Moulding
- Moulding Inspection Report
- Pouring Planning
- Pouring
- Knockout
- Chemical Lab Sheet
- Mechanical Lab Sheet
- Job work In/Out Management (Fettling)
- Casting Inspection
- Casting Inspection Report
- Casting Inspection Authorization
- RT In/Out Management
- Final Dispatch
- Test Certificate Generation
- Invoice
- Rejection from Customer
Purchase
- Purchase Order
- Purchase Return based on Rejection after Raw Material received
- Purchase Order Short-close
- Summary Reports
Store
- Requisition of Raw Material
- Goods Receipt Note (GRN)
- Stock Management of Inwarded Raw Material
- Issue Slip for Raw Material
- Return Slip for Returnable Raw Material
- Summary Reports
Maintenance
- Machine
- Machine Preventive Maintenance
- Machine Breakdown
- Instrument
- Instrument Calibration
- Summary Reports
Analysis & Reporting
- Order Monitoring (Order Status- Item wise & date wise production entry)
- Order in Hand
- Order v/s Dispatch Ratio
- Delivery Performance (Order Item wise)
- Alert on delayed Production
- Graphical Representation of Analytical Data
- Instant WIP (Work in Progress Status)
- Daily Department wise Production & Rejection Detail
- Production Analysis
- Rejection Analysis
- Pattern Transaction History
- Raw Material Analysis
- Raw Material Stock as on date
Key Features of Centrifugal Casting ERP Software:
- Marketing Management from Inquiry phase to Order finalization phase
- Converted & Regretted Order Summary of Marketing Department
- Separate Pattern Management for Patterns from Customers and Pattern Makers
- Production Cycle from Work Order to Dispatch
- Planning of Production Quantity with respect to Order Quantity
- Job card Management for managing each production process parameters at standard level
- Separate Production Process Management for Sample Production and Bulk Production
- Rejection Entry facility at each Production Process
- Pending view facility at each Production Process
- Re –work Order Processing facility
- Inspection Reports for Pattern Inspection, Casting Inspection, Machining Inspection
- Casting In-Out Management for any required process or testing in Fettling Department
- Casting Store management for Excess Production Storage of Casting
- Customer wise Order Analysis + Tracking
- Order Status (Pending + In Process) based on Delivery Date
- Instant WIP Status
- Department wise Status of Casting Stock Inventory in Production
- Perfect Analysis for Department wise Production & Rejection
- Inventory based on Bottom Stock & Lead Time of Individual Item as on Date
- Never Delay Production by Lack of Minor Items Unavailability
- Work Order / PRC Tracking
- Daily Production Control Management facility to achieve minimum loss in production
- Daily Production Reports of all Departments
- Summarized view of each Production Process Reports
- Summarized view of Rejections at each Production Process
- Graphical Representation of Delivery Performance, Purchase & Sales Analysis
- Delivery Challan, Test Certificate and Invoice printing at single click
- Customer Rejection Management (NCR)